5 zone reflow 동영상 미국에서 중소형 Reflow 최다 판매 Reflow 친 환경 Reflow

[ireflow]

4.5.6.8 Zone Lead-Free Convection Reflow System with Combination Edge-Pin/Mesh-Belt Conveyor and Windows-Based OS With systems starting, you'll be hard pressed to find a better value than the

5000F for medium- to high-volume lead-free reflow. Frankly speaking, we don't think one exists! Part of our popular CR Series of premium-quality, small-footprint reflow systems, the CR-5000F includes 4.5.6.8 full zones of hot-air convection heating,

each with independent upper and lower temperature controls, a combination adjustable edge-pin/stainless steel mesh belt conveyor,

three thermocouple inputs, and a computer controller with a user-friendly Windows-based operating system for precision temperature profiling.

 

Feature	NR-4000T	NR-4000C	NR-5000F	NR-6000	NR-8000/10000
1.Lead Free	Yes	Yes	Yes	Yes	Yes
2.Nitrogen Available	No	No	No	Yes	Yes
3.Mesh Belt Width	500mm	500mm	570mm	570mm	570mm
4.Pin Conveyor	N/A	400mm	450mm	450mm	450mm
5. Conveyor Speed  (per min)	200 - 900mm	200 - 900mm	400 - 1800mm
6.  Component pass Max. Height	30mm upper	30mm upper, 25mm lower
7. Forced Convection	Yes	Yes	Yes	Yes	Yes
8. Number of Heating Zones	4 upper, 2 lower	4 upper, 2 lower	5 upper, 5 lower	6 upper, 6 lower	8 upper,8 lower/ 10 / 10 r
9. Heated Tunnel Length	1320 mm	1320 mm	1910 mm	2050 mm	2700 mm (3400 mm)
10. Delta T	±2° C	±2° C	±2° C	±2° C	±2° C
11. PID*	Yes	Yes	Yes	Yes	Yes
12. Max Temperature	300° C	300° C	350° C	350° C	350° C
13. Ramp Time (from cold start)	< 15 min	< 15 min	< 15 min	< 15 min	< 15 min
14. Flux Management System	No	No	Yes	Yes	Yes
15. Control	Touch Screen	PC	PC	PC	PC
16. On-Board Profiling	Yes	Yes	Yes	Yes	Yes
17. Length	2000 mm	2000 mm	3040 mm	4150 mm	4800 mm (5500 mm)

Model	Heater Zone	특        징	비  고
NR-4000T	4 zone	Only Mesh Conveyor      PCB Max 50cm/Chamber 132cm / length 200cm	N2 불가
NR-4000C	4 zone	Finger/Mesh Conveyor    PCB Max 50cm/Chamber 132cm / length 200cm	N2 불가
NR-5000F	5 zone	Finger/Mesh Conveyor    PCB Max 57cm/Chamber 191cm / length 304cm	N2 불가
NR-6000	6 zone	Finger/Mesh Conveyor    PCB Max 57cm/Chamber 205cm / length 415cm	N2 가능
NR-8000	8 zone	Finger/Mesh Conveyor    PCB Max 57cm/Chamber 270cm / length 480cm	N2 가능
NR-10000	10 zone	Finger/Mesh Conveyor    PCB Max 57cm/Chamber 340cm / length 550cm	N2 가능

Note :

1)     Finger Max는 4000c = 400mm / 5000 ~ 10000은 450mm 입니다

2)     N2는 각 Chamber zone 부유 별 선택 가능

3)     Flux filter unit  선택 사양 입니다.

4)     세부적인 내용은 아래 내용을 참고 바랍니다.

4.  Features

NR-5000F Reflow Oven Key Features

1.     Affordably-priced, 5-zone "lead-free" model suits a full range of production requirements

2.     High-mass heat sources and efficient flow design allow full, forced convection reflow in a footprint 20%-30% shorter than comparable systems

3.     Independent upper and lower PID temperature controls for each heat zone and three thermocouple inputs for accurate "lead-free" temperature profiling

4.     Combination stainless steel mesh belt and adjustable edge-pin-type conveyor handles PCBs up to 450 mm wide; 550 mm on mesh belt

5.     Easy-to-use Windows-based user interface with advanced temperature profiling and thermal management functions

6.     Timed automatic startup and shutdown modes for power management and energy conservation

7.     Includes industrial PC, LCD flat-screen monitor, keyboard, and trackball

8.     UPS battery backup to ensure product protection in the event of power outage

9.      Temperature Controls for Each Zone
The CR-5000F's heating zone temperature controllers have an accuracy of ±1°C and, in conjunction with a high-speed blower adjacent to each heat source for maximum convection, ensure a ΔT of ±2°C across the PCB assembly. The CR Series diffuser design also provides low-velocity, low-turbulence air flow to prevent component shift or disturbance. Optional thermocouples can be attached at different, critical locations on the PCB,  and connect to three built-in inputs (standard) on the oven for communication with CR Series control software and accurate, real-time temperature profiling to match any solder paste manufacturer‘s specifications.

Advanced Conveyor Systems for Any Production Requirement
All CR-5000F is supplied as standard with combination 570mm stainless-steel mesh belt and adjustable-rail, pin-type conveyor system. To eliminate the possibility of jamming or dropped PCB assemblies,all components are constructed of high-quality, high-strength, stainless steel and are built to maintain dimensional tolerances at the high temperatures of lead-free processing. Advanced automatic chain lubrication and hand wheel width adjustment are standard features, although programmable automatic width adjustment is available as an option.An optional center board support system is also offered to avert board warpage issues common to larger PCBs processed at higher lead-free temperatures. Conveyor speed is programmable from per minute 400-1800 mm.

Easy-to-Use Control Software Offers Total Process Management and Ease of Use
Operation and control of all CR Series reflow systems is accomplished through an attractive, colorful, visual user interface that features a full-screen, virtual view of the system with display of pre-set and actual zone temperatures, system status and conveyor speed. The Windows?-based operating system and control software includes advanced functions for temperature profiling, timed automatic startup and shutdown, audible and visual alarms, and password protection. A PC-controller with 15" flat screen monitor, keyboard and trackball allow unlimited storage and networking capabilitiy. All systems employ UPS battery backup to ensure removal of all product from the oven in the event of a power outage.

6.  Compare   

본 Reflow Profile에는 Reflow Soldering하는 조건을 준 내용으로 남아에서는 귀사에 6 zone 을

제안 드립니다. N2 환경에서 온도 구현을 귀사의 현재 조건에 부합 되는 Profile 을 이상을 실현 할 수 있습니다.

하기 온도는 5 zone 230 / 6 zone 265’c을 주었으며 / 프로그램 변경을 3 zone 230’c 4 /zone 260’c

5 zone 280’c 을 변경 설정하면 welding temperature을 280’C~ 290’c 구현 됩니다

 Mid to High Volume
Production Reflow Ovens from $18,995
KIC 'Auto Focus Power' Profiling Software Included (CR-4000T excluded)

R-4The Industry's Most Affordable In-Line Hot-Air Convection Reflow

             System for Mid-Volume Lead-Free Soldering 

We've never been able to offer an in-line hot-air convection reflow system for low-volume lead-free soldering at this low of a price. Until now! Just over 6 1/2 feet long, the new, free-standing CR-4000T handles boards up to 500 mm (20") wide and has a pricetag less than most benchtop models. With four independent reflow zones, three thermocouple inputs and LCD touchscreen control, the CR-4000T is the perfect solution for testing, prototyping, and short-run or pilot production with a level of profile control that is unprecedented in a system at this low cost.

Unsurpassed Value and Performance for
Mid-Volume Lead-Free Reflow
You can't afford to sacrifice solder quality. You also can't afford to overspend for throughput capability you don't need, but features and performance you know are essential. Now there's an answer. Until the CR-4000T, never has so much value been offered to assemblers looking for a simple, low-cost solution to mid-volume lead-free reflow requirements. The CR-4000T provides four independently controlled heating zones of full, forced hot-air convection reflow using high-mass heating panels and high-speed blowers to attain temperatures up to 300°C

(more than adequate for lead-free). The stainless steel mesh conveyor accepts boards up to 500 mm (20") wide and can be set to speeds up to 900 mm (35") per minute, depending on the PCB size, density, and product load. The CR-4000T also includes an integral, 3-blower, cooling zone to reduce assemblies to manageable handling temperatures and built-in exhaust venting.

PLC Touchscreen Control with Full Profiling Capability
One of the most attractive features of the CR-4000T is the full-color, touch-screen LCD display and intuitive user interface which provides a level of control and security normally only found in reflow systems costing twice as much. The system accepts data from three built-in thermocouple inputs and, in minutes, can capture and store zone temperature test settings and belt speeds for precise, repeatable thermal profiling. On-board storage and selection of programs are password protected to ensure inadvertent changes to parameter settings. Just over 6 1/2 feet long, the CR-4000T also includes a sturdy base cabinet with leveling feet and rollers for easy integration into almost any factory setting.

NR-4000T - Specifications
Lead Free	Yes
Nitrogen Available	No
Mesh Belt Width	500mm
Pin Conveyor	N/A
Conveyor Speed (per min)	200-900mm
Component Max. Height	30mm upper
Forced Convection	Yes
Number of Heating Zones	4 Independently Controlled Topside Convection Zones 2 Lower Convection Zones Controlled by Topside 1 Cooling Zone
Heated Tunnel Length	1320 mm
Delta T	±2° C
PID*	Yes
Max Temperature	300° C
Ramp Time (from cold start)	< 15 min
Flux Management System	No
Control	Touch Screen
On-Board Profiling	Yes
Dimensions	2000 mm L x 1200 mm W x 1450 mm H
Weight	approx. 700 kg (1544 lbs.)
Power	220 V, 3-Phase  or 3 p x 380V , 60 A, 15KW
Battery Backup	UPS Uninterruptible Power Supply for Conveyor & PC
Hood Opening Mechanism	Automatic Raise and Lower

Manncorp  NR-4000T Key Features

·         Four independent topside heat zones with high-mass heat sources
and PID temperature control settings for lead-free reflow

·         Two lower convection zones controlled by topside

·         Stainless steel mesh conveyor accommodates PCBs
up to 500 mm (20") wide

·         Full-color, touch-screen LCD display with easy-to-use visual user interface and password-protected control software

·         Three thermocouple inputs for advanced temperature profiling and thermal management functions

·        

5-Zone Lead-Free Convection Reflow System with Combination Edge-Pin/Mesh-Belt Conveyor and Windows-Based OS for Under

5000F REFLOW OVEN USERS INCLUDE:

·         Switchit, Missouri City, TX -- Mark Parker
Manncorp has provided excellent equipment and service which has expanded our business

·         IMET, Bristol, PA – Tom Krol

·         Megger, Norristown, PA – Greg Wolfe

·         Microframe Corporation, Broken Arrow, OK – Dan McCullough

CR-5000F Reflow Oven Key Features

·         Affordably-priced, 5-zone "lead-free" model suits a full range of production requirements

·         High-mass heat sources and efficient flow design allow full, forced convection reflow in a footprint 20%-30% shorter than comparable systems

·         Independent upper and lower PID temperature controls for each heat zone and three thermocouple inputs for accurate "lead-free" temperature profiling

·         Combination stainless steel mesh belt and adjustable edge-pin-type conveyor handles PCBs up to 450 mm (17.7") wide; 550 mm (21.6") on mesh belt

·         Easy-to-use Windows-based user interface with advanced temperature profiling and thermal management functions

·         Timed automatic startup and shutdown modes for power management and energy conservation

·         Includes industrial PC, LCD flat-screen monitor, keyboard, and trackball

·         UPS battery backup to ensure product protection in the event of power outage

·         CE compliant

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