위 V_MCT 가공 동영상으로 보여드린 G18적용된 프로그램 및 V-MCT조작화면
[작업순서]
1. UG로 모델링하기
1-1. Sketch
1-2. Extrude
1-3. Draft (그냥 이해를 돕고저 참고용으로 뽑아 봤습니다..)
2. UG 모델링 완료후 마캠으로 보내기위해 Parasolid 14버전으로 저장
2-1. Export
3. 마캠 불러오기->파일변환->Parasolid 14버전파일 선택
3-1. 파일변환
3-2. 불러온 모델요소 및 치수 확인
4. 마캠->윤곽가공->윤곽곡선왕복2개소체인->작업평면=정면G18->공구평면=평면G17->공구지정BallE/M20D->공구보정:콘트롤러방식:공구중심
4-1. 윤곽가공->체인선택추가
4-2. 윤곽가공공구조건설정
4-3. 윤곽가공조건설정. (공구 우/좌보정 다 사용 ; G42/ G41 D01, G02, G03, R보간을 위해)
5. 마캠->NC가공경로왕복2개생성->NC코드자동포스팅(MFAN.PST로)->NC코드메뉴얼편집(서브프로그램102회호출방식으로)->o0001.nc화일로저장 (서브프로그램은->o0002.nc로저장)
5-1. 가공경로확인 (왕복 2개소)
5-2. NC작업->NC코드포스팅
5-3. NC코드 편집 (서브프로그램 102회 호출방식으로 Y방향절입간격 1.0mm지정)->)->o0001.nc화일로저장 (서브프로그램은->o0002.nc로저장)
%
O0001
G0G90G17G40G80
G28G91Z0.T1M6
G0G90G54X-30.Y-1.0
S1903M3
G43H1Z50.
G1Z15.F7.2M8
M98P0002L0102
M9
G17G49G0Z100.M19
M30
%
%
O0002
G18
G42D1X-5.0.F610.9
X14.293
G2X28.576Z21.R20.
G3X71.424R30.
G2X85.707Z15.R20.
G1X105.
G40X130.
G91Y1.0
G90
G41D1X105.F610.9
X85.707
G3X71.424Z21.R20.
G2X28.576R30.
G3X14.293Z15.R20.
G1X-5.0
G40X-30.
G91Y1.0
G90
M99
%
6. V-MCT에서 마캠에서 저장한 o0001.NC파일찾아서 열기
7. V_MCT->공작물치수지정->사용공구지정->공작물원점세팅
8. V_MCT->공구장보정H01= -10. ( Ball Endmill "R값")->공구경보정D01=+10. (Ball Endmill 반경)
9. V-MCT->프로그램시운전->프로그램수정(공작물좌표계관련,회전수,이송속도,절삭조건수정등,시운전시 에러해결)
10.V-MCT->자동->처음->Cycle Start (메인프로그램o0001.nc을V-MCT에열어놓고,서브프로그램o0002.nc는 o0001.nc와 같은디렉토리에 있을것)
11.물론 마캠에서 3차원곡면가공방식으로도 되지만 G01 x,z점(직선)데이터로만 자동포스팅되므로 프로그램부피(수천~수만줄?)도 엄청커지고,
표면조도도 안좋기때문에, 메뉴얼편집방식으로하면 g18평면에 대한 곡선 R 체인경로 2개인 서브프로그램을 102회(Y길이100+2/1회절입시1mm)
호출해버리면 프로그램도 몇줄안되고 G02, g03 곡면을 그대로 매끄럽게 가공할 수 있는 잇점이 많을 것으로 사료되오니
MCT하시는분들은 캐드캠방식과 메뉴얼방식을 혼합하여 적재적소에 잘 활용하시길 바라는 마음에서 정보를 오픈합니다.
11-1) *^_____^* 이젠 3차원 곡면 가공방식으로 한번 해볼께여 *^_____^* 이방식은 프로그램 수정이 필요 없어서 편할겁니다.~~^^*
11-2) 3차원 곡면가공 공구조건설정
11-3) 3차원 곡면가공 조건설정
11-4) 3차원 곡면가공 경로확인
11-5) 3차원 곡면가공 모의가공
11-6) 3차원 곡면가공 NC작업 [NC코드포스팅]
11-7) 3차원 곡면가공 NC포스팅 결과 확인 [CIMCO EDIT에서 NC코드 및 가공경로 최종 검증 확인]
11-8) 3차원 곡면가공방식은 NC코드 수정은 안해도되는 장점이 있는 반면에 프로그램이 엄청깁니다. (수천줄)
%
O0003
N100G21
N102G0G17G40G49G80G90
N104T1M6
N106G0G90G54X0.Y0.A0.S1527M3
N108G43H1Z50.
N110Z20.
N112G1Z15.F7.2
N114X14.293F488.6
N116X15.595Z15.085
N118X16.898Z15.345
N120X18.166Z15.78
N122X19.364Z16.381
N124X20.462Z17.129
N126X21.434Z18.
N128X23.033Z19.543
N130X24.753Z21.026
N132X26.593Z22.436
N134X28.548Z23.761
N136X30.614Z24.989
N138X32.785Z26.106
N140X35.051Z27.102
N142X37.403Z27.965
N144X39.829Z28.685
N146X42.317Z29.255
N148X44.851Z29.667
N150X47.418Z29.917
N152X50.Z30.
N154X52.582Z29.917
N156X55.149Z29.667
N158X57.683Z29.255
N160X60.171Z28.685
N162X62.597Z27.965
N164X64.949Z27.102
N166X67.215Z26.106
N168X69.386Z24.989
N170X71.452Z23.761
N172X73.407Z22.436
N174X75.247Z21.026
N176X76.967Z19.543
N178X78.566Z18.
N180X79.538Z17.129
N182X80.636Z16.381
N184X81.834Z15.78
N186X83.102Z15.345
N188X84.405Z15.085
N190X85.707Z15.
N192X100.
N194Y2.778
N196X85.707
N198X84.405Z15.085
N200X83.102Z15.345
N202X81.834Z15.78
N204X80.636Z16.381
N206X79.538Z17.129
N208X78.566Z18.
N210X76.967Z19.543
N212X75.247Z21.026
N214X73.407Z22.436
N216X71.452Z23.761
N218X69.386Z24.989
N220X67.215Z26.106
N222X64.949Z27.102
N224X62.597Z27.965
N226X60.171Z28.685
N228X57.683Z29.255
N230X55.149Z29.667
N232X52.582Z29.917
N234X50.Z30.
N236X47.418Z29.917
N238X44.851Z29.667
N240X42.317Z29.255
N242X39.829Z28.685
N244X37.403Z27.965
N246X35.051Z27.102
N248X32.785Z26.106
N250X30.614Z24.989
N252X28.548Z23.761
N254X26.593Z22.436
N256X24.753Z21.026
N258X23.033Z19.543
N260X21.434Z18.
N262X20.462Z17.129
N264X19.364Z16.381
N266X18.166Z15.78
N268X16.898Z15.345
N270X15.595Z15.085
N272X14.293Z15.
N274X0.
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N282X16.898Z15.345
N284X18.166Z15.78
N286X19.364Z16.381
N288X20.462Z17.129
N290X21.434Z18.
N292X23.033Z19.543
N294X24.753Z21.026
N296X26.593Z22.436
N298X28.548Z23.761
N300X30.614Z24.989
N302X32.785Z26.106
N304X35.051Z27.102
N306X37.403Z27.965
N308X39.829Z28.685
N310X42.317Z29.255
N312X44.851Z29.667
N314X47.418Z29.917
N316X50.Z30.
N318X52.582Z29.917
N320X55.149Z29.667
N322X57.683Z29.255
N324X60.171Z28.685
N326X62.597Z27.965
N328X64.949Z27.102
N330X67.215Z26.106
N332X69.386Z24.989
N334X71.452Z23.761
N336X73.407Z22.436
N338X75.247Z21.026
N340X76.967Z19.543
N342X78.566Z18.
N344X79.538Z17.129
N346X80.636Z16.381
N348X81.834Z15.78
N350X83.102Z15.345
N352X84.405Z15.085
N354X85.707Z15.
N356X100.
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N360X85.707
N362X84.405Z15.085
N364X83.102Z15.345
N366X81.834Z15.78
N368X80.636Z16.381
N370X79.538Z17.129
N372X78.566Z18.
N374X76.967Z19.543
N376X75.247Z21.026
N378X73.407Z22.436
N380X71.452Z23.761
N382X69.386Z24.989
N384X67.215Z26.106
N386X64.949Z27.102
N388X62.597Z27.965
N390X60.171Z28.685
N392X57.683Z29.255
N394X55.149Z29.667
N396X52.582Z29.917
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N400X47.418Z29.917
N402X44.851Z29.667
N404X42.317Z29.255
N406X39.829Z28.685
N408X37.403Z27.965
N410X35.051Z27.102
N412X32.785Z26.106
N414X30.614Z24.989
N416X28.548Z23.761
N418X26.593Z22.436
N420X24.753Z21.026
N422X23.033Z19.543
N424X21.434Z18.
N426X20.462Z17.129
N428X19.364Z16.381
N430X18.166Z15.78
N432X16.898Z15.345
N434X15.595Z15.085
N436X14.293Z15.
N438X0.
N440Y11.111
N442X14.293
N444X15.595Z15.085
N446X16.898Z15.345
N448X18.166Z15.78
N450X19.364Z16.381
N452X20.462Z17.129
N454X21.434Z18.
N456X23.033Z19.543
N458X24.753Z21.026
N460X26.593Z22.436
N462X28.548Z23.761
N464X30.614Z24.989
N466X32.785Z26.106
N468X35.051Z27.102
N470X37.403Z27.965
N472X39.829Z28.685
N474X42.317Z29.255
N476X44.851Z29.667
N478X47.418Z29.917
N480X50.Z30.
N482X52.582Z29.917
N484X55.149Z29.667
N486X57.683Z29.255
N488X60.171Z28.685
N490X62.597Z27.965
N492X64.949Z27.102
N494X67.215Z26.106
N496X69.386Z24.989
N498X71.452Z23.761
N500X73.407Z22.436
N502X75.247Z21.026
N504X76.967Z19.543
N506X78.566Z18.
N508X79.538Z17.129
N510X80.636Z16.381
N512X81.834Z15.78
N514X83.102Z15.345
N516X84.405Z15.085
N518X85.707Z15.
N520X100.
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N530X81.834Z15.78
N532X80.636Z16.381
N534X79.538Z17.129
N536X78.566Z18.
N538X76.967Z19.543
N540X75.247Z21.026
N542X73.407Z22.436
N544X71.452Z23.761
N546X69.386Z24.989
N548X67.215Z26.106
N550X64.949Z27.102
N552X62.597Z27.965
N554X60.171Z28.685
N556X57.683Z29.255
N558X55.149Z29.667
N560X52.582Z29.917
N562X50.Z30.
N564X47.418Z29.917
N566X44.851Z29.667
N568X42.317Z29.255
N570X39.829Z28.685
N572X37.403Z27.965
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N576X32.785Z26.106
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N580X28.548Z23.761
N582X26.593Z22.436
N584X24.753Z21.026
N586X23.033Z19.543
N588X21.434Z18.
N590X20.462Z17.129
N592X19.364Z16.381
N594X18.166Z15.78
N596X16.898Z15.345
N598X15.595Z15.085
N600X14.293Z15.
N602X0.
N604Y16.667
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N610X16.898Z15.345
N612X18.166Z15.78
N614X19.364Z16.381
N616X20.462Z17.129
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N630X32.785Z26.106
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N638X42.317Z29.255
N640X44.851Z29.667
N642X47.418Z29.917
N644X50.Z30.
N646X52.582Z29.917
N648X55.149Z29.667
N650X57.683Z29.255
N652X60.171Z28.685
N654X62.597Z27.965
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N672X79.538Z17.129
N674X80.636Z16.381
N676X81.834Z15.78
N678X83.102Z15.345
N680X84.405Z15.085
N682X85.707Z15.
N684X100.
N686Y19.444
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N692X83.102Z15.345
N694X81.834Z15.78
N696X80.636Z16.381
N698X79.538Z17.129
N700X78.566Z18.
N702X76.967Z19.543
N704X75.247Z21.026
N706X73.407Z22.436
N708X71.452Z23.761
N710X69.386Z24.989
N712X67.215Z26.106
N714X64.949Z27.102
N716X62.597Z27.965
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N724X52.582Z29.917
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N728X47.418Z29.917
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N734X39.829Z28.685
N736X37.403Z27.965
N738X35.051Z27.102
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N742X30.614Z24.989
N744X28.548Z23.761
N746X26.593Z22.436
N748X24.753Z21.026
N750X23.033Z19.543
N752X21.434Z18.
N754X20.462Z17.129
N756X19.364Z16.381
N758X18.166Z15.78
N760X16.898Z15.345
N762X15.595Z15.085
N764X14.293Z15.
N766X0.
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N772X15.595Z15.085
N774X16.898Z15.345
N776X18.166Z15.78
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N784X23.033Z19.543
N786X24.753Z21.026
N788X26.593Z22.436
N790X28.548Z23.761
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N794X32.785Z26.106
N796X35.051Z27.102
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N800X39.829Z28.685
N802X42.317Z29.255
N804X44.851Z29.667
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N808X50.Z30.
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N812X55.149Z29.667
N814X57.683Z29.255
N816X60.171Z28.685
N818X62.597Z27.965
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N822X67.215Z26.106
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N826X71.452Z23.761
N828X73.407Z22.436
N830X75.247Z21.026
N832X76.967Z19.543
N834X78.566Z18.
N836X79.538Z17.129
N838X80.636Z16.381
N840X81.834Z15.78
N842X83.102Z15.345
N844X84.405Z15.085
N846X85.707Z15.
N848X100.
N850Y25.
N852X85.707
N854X84.405Z15.085
N856X83.102Z15.345
N858X81.834Z15.78
N860X80.636Z16.381
N862X79.538Z17.129
N864X78.566Z18.
N866X76.967Z19.543
N868X75.247Z21.026
N870X73.407Z22.436
N872X71.452Z23.761
N874X69.386Z24.989
N876X67.215Z26.106
N878X64.949Z27.102
N880X62.597Z27.965
N882X60.171Z28.685
N884X57.683Z29.255
N886X55.149Z29.667
N888X52.582Z29.917
N890X50.Z30.
N892X47.418Z29.917
N894X44.851Z29.667
N896X42.317Z29.255
N898X39.829Z28.685
N900X37.403Z27.965
N902X35.051Z27.102
N904X32.785Z26.106
N906X30.614Z24.989
N908X28.548Z23.761
N910X26.593Z22.436
N912X24.753Z21.026
N914X23.033Z19.543
N916X21.434Z18.
N918X20.462Z17.129
N920X19.364Z16.381
N922X18.166Z15.78
N924X16.898Z15.345
N926X15.595Z15.085
N928X14.293Z15.
N930X0.
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N934X14.293
N936X15.595Z15.085
N938X16.898Z15.345
N940X18.166Z15.78
N942X19.364Z16.381
N944X20.462Z17.129
N946X21.434Z18.
N948X23.033Z19.543
N950X24.753Z21.026
N952X26.593Z22.436
N954X28.548Z23.761
N956X30.614Z24.989
N958X32.785Z26.106
N960X35.051Z27.102
N962X37.403Z27.965
N964X39.829Z28.685
N966X42.317Z29.255
N968X44.851Z29.667
N970X47.418Z29.917
N972X50.Z30.
N974X52.582Z29.917
N976X55.149Z29.667
N978X57.683Z29.255
N980X60.171Z28.685
N982X62.597Z27.965
N984X64.949Z27.102
N986X67.215Z26.106
N988X69.386Z24.989
N990X71.452Z23.761
N992X73.407Z22.436
N994X75.247Z21.026
N996X76.967Z19.543
N998X78.566Z18.
N1000X79.538Z17.129
N1002X80.636Z16.381
N1004X81.834Z15.78
N1006X83.102Z15.345
N1008X84.405Z15.085
N1010X85.707Z15.
N1012X100.
N1014Y30.556
N1016X85.707
N1018X84.405Z15.085
N1020X83.102Z15.345
N1022X81.834Z15.78
N1024X80.636Z16.381
N1026X79.538Z17.129
N1028X78.566Z18.
N1030X76.967Z19.543
N1032X75.247Z21.026
N1034X73.407Z22.436
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N1040X67.215Z26.106
N1042X64.949Z27.102
N1044X62.597Z27.965
N1046X60.171Z28.685
N1048X57.683Z29.255
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%
11-9) V-CNC(V-MCT)에서 3차원 곡면가공 최종 모의 가공을 해봅니다.~~^^*
11-10) 3차원 곡면가공 방식으로 V-CNC(V-MCT) 작업한 후 결과 화면입니다.~~^^*
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