|
Composed of a positive leg, which is approximately 90% nickel, 10 chromium and a negative leg, which is approximately 95% nickel, 2% aluminum, 2% manganese and 1% silicon.Type K Thermocouples are the most common general purpose thermocouple with a sensitivity of approximately 41�µV/°C, chromel positive relative to alumel. It is inexpensive, and a wide variety of probes are available in its -200�°C to +1350�°C / -328�°F to +2462�°F range. Type K was specified at a time when metallurgy was less advanced than it is today, and consequently characteristics vary considerably between samples. One of the constituent metals, nickel, is magnetic; a characteristic of thermocouples made with magnetic material is that they undergo a step change in output when the magnetic material reaches its Cure Point (around 354 °C for type K thermocouples).
Deviations in the alloys can affect the accuracy of thermocouples. For type K thermocouples the tolerance class one is given as ± 1.5 K between -40 and 375 °C. However, deviations between thermocouples coming from the same production are very small and a much higher accuracy can be achieved by individual calibration.
Metallurgical changes can cause a calibration drift of 1 to 2°C in a few hours, increasing to 5 �C over time. A special grade of Type K is available that can maintain special limit accuracy up to ten times longer than the regular grade.
Due to its reliability and accuracy, Type K is used extensively at temperatures up to 1260°C (2300°F). It's good practice to protect this type of thermocouple with a suitable metal or ceramic protecting tube, especially in reducing atmospheres. In oxidizing atmospheres, such as electric furnaces, tube protection is not always necessary when other conditions are suitable; however, it is recommended for cleanliness and general mechanical protection. Type K will generally outlast Type J because the JP (iron) wire rapidly oxidizes, especially at higher temperatures.
Thermocouple conductors come in a variety of sizes. Depending on your application, the gauge selected will affect the thermocouple's performance. The larger the gauge size, the more thermal mass the thermocouple will have with a corresponding decrease in response. The larger the gauge size the greater the stability and oper-ating life. Conversely, a smaller gauge size will have a quicker response, but may not deliver the stability or oper-ating life required.
|