Roush Quarter Window Louvers (2005+ Mustang) - Installation

[Danny]

 Packing List for this Item:

• (1) Louver, Qtr Window LH (#R03020116)
• (1) Louver, Qtr Window RH (#R03020117)
• (2) Hardware Kit (#R03020119)
• (2) Bracket, Front Attachment
• (1) Bracket, Rear Attachment
• (3) U-Nut, 8-32
• (3) Screw, 8-32x1/4
• (2) PT1100 Tape, 12x25mm 1.1 mm thk.
• (2) PT1100 Tape, 25x30mm 1.1 mm thk.
• (5) PT1500 Tape, 12x25mm 1.5 mm thk.
• (1) Template, Bracket Locating RH (#R03020125)
• (1) Template, Bracket Locating LH (#R03020126)
• (1) Installation Instructions (#R03020121)

Tools needed:

• 5/64in Hex Wrench
• Soft Cloth
• Rubbing Alcohol
• Roll of Masking Tape
  
• Torque Gage (N-m)
• (OPTIONAL) Dupont? 2319 Plastic Prep
• (OPTIONAL) Dupont? 2330S or equivalent Adhesion Promoter (for paint)
• (OPTIONAL) 3M 4298 Adhesion Promoter (for double-sided tape)

Paint Prep/Pre-Installation:

1. Wipe each part with plastic prep (Dupont? 2319 or equivalent).
   
   
2. Wipe entire part with tack cloth.
   
   
3. Clean quarter glass and painted surface around quarter window with rubbing alcohol.
   
   
4. Thoroughly clean qtr. window area prior starting installation.
   
   

Installation

1. Attach supplied tape to brackets by removing white paper covering and positioning to bracket surface. Once positioned correctly, apply pressure to secure. Next install U-Nut to complete bracket assembly (see Figure A).
   
   
   
2. Attach bracket template to vehicle by first aligning top roof tangent and door pillar tangent (Figure B). Refer to alignment marks on Template.
   
   
   
   
   
   
3. Once template is located and taped down, remove red covering from tape on bracket assemblies and attached to vehicle. Align holes of bracket with hole locations on template; use bracket extension lines on template for further alignment aid (Figure C).
   
   
   
   
   
   
4. Once brackets are positioned correctly to the template, apply pressure to brackets to thoroughly adhere the tape.
   
   
5. Allow tape to cure for one hour before installing louvers.
   
   
6. Remove louver template.
   
   
7. Position Louver onto brackets and into position.
   
   
8. Insert supplied screw into Louver and thread into bracket u-nuts (1 - 1.5 N-m Torque).
   
   
9. Repeat installation procedure for opposite quarter window louver.
   
   
10. Quarter window louver installation is complete (see Figure D).