게시글 본문내용
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다음검색
Tightening Torque | ||||||
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Item | Fastener | Thread Size | Q'ty | Nm | m-Kg | lb-ft |
Spark plugs | M10 | 4 | 13 | 1.3 | 9.4 | |
Cylinder head | Nut | M10 | 8 | 50 | 5.0 | 36 |
Cylinder head | Cap nut | M10 | 2 | 50 | 5.0 | 36 |
Cylinder head | Bolt | M6 | 2 | 12 | 1.2 | 8.7 |
Camshaft caps | Bolt | M6 | 28 | 10 | 1.0 | 7.2 |
Cylinder head cover | Bolt | M6 | 6 | 12 | 1.2 | 8.7 |
Cylinder head (exhaust pipe) | Stud Bolt | M8 | 8 | 15 | 1.5 | 11 |
Connecting rod caps | Nut | M8 | 8 | 36 | 3.6 | 25 |
Generator rotor | Bolt | M10 | 1 | 65 + 60° | 6.5 + 60° | 47 + 60° |
Crankshaft sprocket | Bolt | M10 | 1 | 60 | 6.0 | 43 |
Cap Bolt (timing chain tensioner) | Bolt | M6 | 1 | 6.4 | 0.64 | 4.6 |
Camshaft sprocket | Bolt | M7 | 4 | 24 | 2.4 | 17 |
Water pump inlet pipe | Bolt | M6 | 1 | 10 | 1.0 | 7.2 |
Water pump outlet pipe | Bolt | M6 | 1 | 10 | 1.0 | 7.2 |
Oil/water pump assembly driven sprocket | Bolt | M6 | 1 | 15 | 1.5 | 11 |
Oil pump | Bolt | M6 | 1 | 12 | 1.2 | 8.7 |
Oil cooler | Bolt | M20 | 1 | 35 | 3.5 | 25 |
Engine oil drain Bolt | Bolt | M14 | 1 | 43 | 4.3 | 31 |
Oil strainer housing | Bolt | M6 | 2 | 10 | 1.0 | 7.2 |
Oil/water pump assembly driven sprocket cover | Bolt | M6 | 1 | 12 | 1.2 | 8.7 |
Oil delivery pipe | Bolt | M6 | 1 | 10 | 1.0 | 7.2 |
Oil filter Bolt | Bolt | M20 | 1 | 70 | 7.0 | 51 |
Oil filter cartridge | M20 | 1 | 17 | 1.7 | 12 | |
Oil pipe | Bolt | M6 | 2 | 10 | 1.0 | 7.2 |
Oil strainer cover | Bolt | M6 | 2 | 10 | 1.0 | 7.2 |
Air cleaner cap and air cleaner | Screw | M6 | 4 | 6 | 0.6 | 4.3 |
Frame and air cleaner | Bolt | M6 | 3 | 7 | 0.7 | 5.1 |
Air cleaner cover and air cleaner | Screw | M6 | 6 | 2 | 0.2 | 1.4 |
Ring nut and cylinder head | Nut | M8 | 8 | 20 | 2.0 | 14 |
Exhaust pipe and muffler | Bolt | M8 | 3 | 20 | 2.0 | 14 |
Emission check Bolt | Bolt | M8 | 4 | 10 | 1.0 | 7.2 |
EXUP pulley cover | Bolt | M6 | 3 | 10 | 1.0 | 7.2 |
EXUP cable bracket | Bolt | M6 | 3 | 10 | 1.0 | 7.2 |
EXUP pulley and shaft arm | Bolt | M5 | 1 | 10 | 1.0 | 7.2 |
Exhaust joint | Bolt | M4 | 2 | 3 | 0.3 | 2.2 |
Exhaust pipe assembly | Bolt | M8 | 1 | 20 | 2.0 | 14 |
Air induction system pipe | Band | 4 | 3.5 | 0.35 | 2.5 | |
Crankcase (cylinder head) | Stud Bolt | M10 | 10 | 10 | 1.0 | 7.2 |
Crankcase | Bolt | M9 | 10 | See Note | See Note | See Note |
Crankcase | Bolt | M6 | 2 | 14 | 1.4 | 10 |
Crankcase | Bolt | M6 | 14 | 12 | 1.2 | 8.7 |
Crankcase | Bolt | M8 | 2 | 24 | 2.4 | 17 |
AC magneto cover | Bolt | M6 | 9 | 12 | 1.2 | 8.7 |
Drive sprocker cover | Bolt | M6 | 4 | 10 | 1.0 | 7.2 |
Plate | Bolt | M6 | 2 | 10 | 1.0 | 7.2 |
Clutch cover | Bolt | M6 | 8 | 12 | 1.2 | 8.7 |
Timing chain cap Bolt | Bolt | M6 | 8 | 12 | 1.2 | 8.7 |
Shift shaft cover | Bolt | M6 | 5 | 12 | 1.2 | 8.7 |
Breather plate | Bolt | M6 | 5 | 10 | 1.0 | 7.2 |
Timing mark accessing screw | Bolt | M8 | 1 | 15 | 1.5 | 11 |
Starter clutch idle gear shaft | Bolt | M6 | 1 | 10 | 1.0 | 7.2 |
Starter one-way clutch | Bolt | M6 | 3 | 12 | 1.2 | 8.7 |
Clutch boss (use lock washer) | Nut | M20 | 1 | 90 | 9.0 | 65 |
Clutch spring | Bolt | M6 | 6 | 8 | 0.8 | 5.8 |
Drive sprocket (use lock washer) | Nut | M22 | 1 | 85 | 8.5 | 61 |
Main axle bearing housing | Screw | M6 | 3 | 12 | 1.2 | 8.7 |
Shift lever stopper | Bolt | M6 | 2 | 10 | 1.0 | 7.2 |
Stopper screw | Screw | M8 | 1 | 22 | 2.2 | 16 |
Shift rod (left thread) | Nut | M6 | 1 | 6.5 | 0.65 | 4.7 |
Shift rod | Nut | M6 | 2 | 6.5 | 0.65 | 4.7 |
Shift rod joint | Bolt | M6 | 1 | 10 | 1.0 | 7.2 |
Shift arm | Bolt | M6 | 1 | 10 | 1.0 | 7.2 |
AC magneto stator coil | Screw | M6 | 3 | 14 | 1.4 | 10 |
Ignitor unit | Screw | M5 | 2 | 7 | 1.0 | 7.2 |
Neutral switch | M10 | 1 | 20 | 2.0 | 14 | |
Pick up coil | Bolt | M6 | 2 | 10 | 1.0 | 7.2 |
Thermo unit | NPT 1/8" | 1 | 15 | 1.5 | 11 |
Note: |
1. First, tighten the bolt to approximately 14.7 Nm (1.5 m-Kg, 11 lb-ft) with a torque wrench |
2. Tighten another 45 - 50° |
Tightening Torque | ||||
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Item | Thread Size | Nm | m-Kg | lb-ft |
Upper bracket pinch bolt | M8 | 30 | 3.0 | 22 |
Upper bracket cap nut | M22 | 110 | 11 | 80 |
Upper bracket and handlebar holder | M10 | 32 | 3.2 | 23 |
Handlebar holder | M8 | 23 | 2.3 | 17 |
Lower bracket pinch bolt | 23 | 2.3 | 17 | |
Lower bracket ring nut (See Note) | M25 | 18 | 1.8 | 13 |
Front brake master cylinder | M6 | 10 | 1.0 | 7.2 |
Front brake hose union bolt | M10 | 30 | 3.0 | 22 |
Engine Mounting: | ||||
Engine mounting bolt/nut | M10 | 55 | 5.5 | 40 |
Engine mounting bolt/nut | M8 | 33 | 3.3 | 24 |
Frame and down tube | M10 | 89 | 8.9 | 64 |
Clutch cable lock nut | M8 | 7 | 0.7 | 5.1 |
Ignition coil and stay | M6 | 7 | 0.7 | 5.1 |
Pivot shaft | M18 | 125 | 12.5 | 90 |
Rear shock absorber (upper) | M10 | 40 | 4.0 | 29 |
Rear shock absorber and relay arm | M10 | 40 | 4.0 | 29 |
Relay arm and frame | M10 | 40 | 4.0 | 29 |
Relay arm and connecting arm | M12 | 48 | 4.8 | 35 |
Connecting arm and swing arm | M12 | 48 | 4.8 | 35 |
Drive chain guard | M6 | 7 | 0.7 | 5.1 |
Drive chain case | M6 | 7 | 0.7 | 5.1 |
Fuel cock | M6 | 7 | 0.7 | 5.1 |
Fuel sender | M5 | 4 | 0.4 | 2.9 |
Side cover | M6 | 4 | 0.4 | 2.9 |
Coolant reservoir tank | M6 | 4 | 0.4 | 2.9 |
Front wheel axle | M16 | 72 | 7.2 | 52 |
Front wheel axle pinch bolt | M8 | 23 | 2.3 | 17 |
Front brake caliper | M10 | 40 | 4.0 | 29 |
Front brake disk | M6 | 18 | 1.8 | 13 |
Front brake bleed screw | M8 | 6 | 0.6 | 4.3 |
Rear brake torque rod | M8 | 23 | 2.3 | 17 |
Rear wheel sprocket | M10 | 69 | 6.9 | 50 |
Drive chain adjusting nut | M8 | 16 | 1.6 | 12 |
Rear brake caliper | M10 | 40 | 4.0 | 29 |
Rear wheel axle | M24 | 150 | 15 | 108 |
Rear brake hose union bolt | M10 | 30 | 3.0 | 22 |
Rear brake bleed screw | M8 | 6 | 0.6 | 4.3 |
Rear brake disk | M8 | 23 | 2.3 | 17 |
Rider footrest bracket and frame | M8 | 30 | 3.0 | 22 |
Rear brake reservoir tank | M6 | 4 | 0.4 | 2.9 |
Rear brake master cylinder | M8 | 23 | 2.3 | 17 |
Rider footrest and bracket | M10 | 55 | 5.5 | 40 |
Passenger footrest bracket and frame | M8 | 28 | 2.8 | 20 |
Passenger footrest bracket and muffler | M10 | 48 | 4.8 | 35 |
Note: |
1. First, tighten the ring nut to approximately 52 Nm (5.2 m-Kg, 38 lb-ft) with a torque wrench |
2. Loosen the ring nut completely |
3. Retighten the ring nut to specification |
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